Efco 904 Series User Manual

 Quick Set can systemInstallation Instructions Part NO. Y003 February 2013

SECTION II C - PARTS IDENTIFICATION CHARTSERIES 903 QUICK SET 3 1/4" NONTHERMAL FRAMING1/4" GLAZINGDESCRIPTION PART NO. PART NO.CONT.PAGE 81

USE w/ (2) 9558 or 9559TUBE @ 90 CORNER1 1/2"x1 1/2"x1/8"BUTT GLAZEDCAPTURED BELOWUSE w/ 9558 or 9559ADAPTORfor BUTT GLAZED ABOVEat 1&

SECTION II D - PARTS IDENTIFICATION CHARTPAGE 10CONT.PART NO.DESCRIPTIONPART NO.DESCRIPTIONINTERMEDIATE HORIZONTALSHEAR BLOCK USE w/ 9564(1) F021, (3)

HORIZONTAL.590VERTICALS1.625BUTT GLAZEDTOP OF72537028JDA 10/2001OR 8593SECTION III A - FABRICATION DRILLING TEMPLATE - 901/902 INTERMEDIATE HORIZONTAL

PAGE 12BUTT GLAZED.475VERTICALS95599558HORIZONTAL.875TOP OFCAPTUREDVERTICALSDRILLING TEMPLATE - 903/904 INTERMEDIATE HORIZONTAL 9586/95649565NOTE: OFF

includes 2 color covers, installed prior to weeping and anchoring.NOTE: Sill cans with riser legs are bottom weeped and sill cans with flat903/904bot

FRAME DIM.[FIG. 4]FRAME DIM.12"1/2"1351/2"DPS 7/2001EXPANSION.OUT OF POSITION WITH THERMALPREVENT COVER FROM WALKINGCRIMP THIS LEG SLIG

The end dam must seal to the web of the jamb member (not shown).[FIG. 5]STEP 5) Weep Baffle InstallationTool sealant over the inside edges of the dam

(Head and sill cans run through. Can fillers run mullion to mullion,and mullion to jamb.)1"CL1"MULLION CENTER LINE2"CAN FILLERCUT LENGT

IN CHART A.THIS CLEARANCE IS INCLUDED IN THE CUT LENGTH FORMULAS1/4" CLEARANCE +/- IS REQUIRED WHEN USING THESE CANS.THE PERIMETER FASTENER HEAD.

37-4432-3428-312513-15(901/902 INTERMEDIATE HORIZONTAL)II PARTS IDENTIFICATIONA) DRILLING TEMPLATEI

TOP OF MULLION FACE1/8"1/4"[FIG. 9]DPS 7/2001STEP 2)Fig. 9 below. This prep is for ease of installation of the jamb andvertical mullion.9579

MULLIONFACE[FIG. 11]JAMB FACEDPS 7/2001JAMB BACKattachment screws using the drilling templates on pages 11 & 12.If horizontal intermediates are in

[FIG. 12]TOP OF MULLION FACEBAH 4/20051/8"NOTCHING AT TOP OF MULLION2"95473" (VARIES)95461/4"3/32"to all solid vertical inter

Notch the BOTTOM of the mullion to leave the appropriate portionas shown in Fig. 13 below.SECTION III F - FABRICATION NOTCHING AT THE BOTTOM OF THE

CAPTURED VERTICALS5/8" NOTCH AT2 PC. JAMBS ONLY1" NOTCH AT8583.542DPS 7/2001NOTCHSECTION III G - FABRICATION HORIZONTAL CUT LENGTH FORMULASC

WEEPDPS 7/2001AMOUNT of SILICONE TYPE SEALANT.APPLY BAFFLES WITH a SMALLon center or 2 per lite at quarter points. Install weep bafflesDrill 1/4"

Figure the splice joint location to fall at the center line of aINTERMEDIATE HORIZONTAL CUT LENGTH FOR FACE MEMBER = 3 Lites - Not to exceed 15’CUT LE

#9468 - S904DPS 7/2001Fasten head and sill cans to surround through back portionof the can shape. Seal over all fastener heads in sill can.HEAD AND S

Slide the splice sleeve into the glazing pocket and center the sleeveover the splice joint. See Fig. 22 below.HEAD AND SILL CAN SPLICE The main purpo

SECTION "A-A"the seal to the splice sleeve and the two can members.Apply sealant to the center vertical leg of the can, marryingsplice joint

5)2)many types of doors and hardware combinations.part of the 901 & 902 systems, utilizing frames that can accommodate1)3)4)6)Clean exposed finish

SECTION IV B - INSTALLATION Position the jamb assembly angled above the sill can atat the top and bottomof the jamb location.UNTIL IT IS VERTICAL.HOLD

2 pc. JAMB, TYP.[FIG. 27]ANCHOR CLIPS AREREQUIRED AT THEHEAD AND SILL CAN.ONLY AT PERIMETERJAMBS.DPS 7/2001NOTE:SILL GLAZING LEG AND ACROSSTYPE SEALAN

See Fig. 29 below.THE FINISH ON THE HEAD CAN.TAKE CARE NOT TO SCRATCHUNTIL IT IS VERTICAL.SEALANT IN GASKETRECEIVER TRACKHOLD MULLION OUTNOTCH IN THE

ESTABLISH THIS CLEARANCE.MULLION CUT LENGTHS THATSEE CHART ’A’ ON PAGE 17 FORCLEARANCE VARIES2pc. JAMBS AND INTERMEDIATE VERTICALSmullions. Check ev

DPS 7/2001See Fig. 32 below.cans similar to the captured mullion. Then it is tapped against the canThe vertical butt glazed mullion is set into the re

IN HEAD/SILL CANTHIS HALF OFMULLION IS SETMULLION IS SETIN HEAD/SILL CANFACE TAPEFIRST.[FIG. 34]THIS HALF OFFIRST.THIS HALF OFFIRST.MULLION IS SETIN H

901/902 - 7260/7260 135 DEG. INSIDE - K491901/902 - 7260/7260 135 DEG. OUTSIDE - K490901/902 - 7255/7256 90 DEG. INSIDE OR OUTSIDE - K493BUTT GLAZED V

[FIG. 37]903/904ROTATEK141K176901/902[FIG. 36]Refer to pages 11 and 12 for drilling templates.Shear block locations may be drilled before verticals ar

Systems 901 and 903 use K-143.Systems 902 and 904 use K-142.HORIZONTAL BRIDGEvertical. Correct sealing is important in this step.The horizontal bridge

PAGE 37SECTION V A - GLAZING PROCEDURES STEP 1)the ends.INTERSECTIONS.FOR BUTT GLAZED VERTICAL from the exterior; install the interior gasket as follo

DOOR HEADER9933BUTT GLAZEDUSE w/ LCN 2030 C.O.C.VERTICAL MULLION7028DPS 7/2001DOOR STOP FOR C.O.C.DOOR STOP FOR C.O.C.OR INTERNATIONAL C.O.C.USE w/ DO

[FIG. 43]Refer to page 17 for the cut lengths for the butt glazed mullions.Install the glazing gasket to the interior gasket track as shown below.on t

Fig. 45 below and Fig. 46 on page 40.Follow the glass setting procedure as detailed in- LAST -INSTALL THIS UNIT[FIG. 45]GASKET RUNS THRUMULLIONBUTT GL

SECTION V A - GLAZING PROCEDURES FORBUTT GLAZED VERTICALSTEP 7) Lift the glass into the head can glazing pocket. Then set it down o

GLASS STOPVertical glass size formula is DLO + 1". Horizontal glass sizeDLO + 1 1/4" between butt glazed mullions and captured jambs.formul

ARE BACK TO BACK.THEM TOGETHER UNTIL THE CLIPSHOOK THE TEMPORARY GLAZING CLIPSINTO THE MULLION CAVITY AND SLIDELocate the glazing clips with a spacing

902/904Apply the structural silicone to the interior side tying themullion, spacer tape, and glass unit together.HV10[FIG. 52]SILICONESTRUCTURAL901/90

DPS 7/2001THE SUCCESS OF STRUCTURAL SILICONE GLAZED PROJECTS HASBEEN THE RESULT OF COMPATIBILITY TESTS PERFORMED ONACTUAL MATERIALS SUPPLIED TO THE PR

33aset on the setting block.(2) Tip the glass to vertical.(3) Install the face cover.(1) Tip the glass back toGLASS BITE1/2"SILL13SNAP ON HORIZON

FOR CAPTURED VERTICAL MULLION RUNS THRU[FIG. 55]DPS 7/2001FORMULA IS DLO + 7/8" HORIZONTALLY AND VERTICALLY.WHEN USING A CAPTURED VETICAL MULLIO

and also in Fig. 57 through Fig. 60 on page 48.Anchor the door frame and threshold as indicated below in Fig. 56 belowSet the assembled door frame in

SERIES 901 QUICK SET 4 1/2" NONTHERMAL FRAMING1/4" GLAZINGSHEAR BLOCK PKG. FOR#8583 HORIZ. at 135°S.S.G. OUTSIDE CORNER(1) FT92, (1) FT93, (

FOR MORE DETAILED STEPS, PART # Y015.SEE THE DOOR AND HARDWARE INSTALLATION INSTRUCTIONSJDA 3/2002screws, located 6" from At condition, attach t

SECTION VI A - DOOR FRAME INSTALLATION BAB 11/2001CONT.PAGE 49[FIG. 61]11/16"1/4"[FIG. 62]TRANSOM/JAMB GLAZING ADAPTOR ANCHORINGUse the Tran

SECTION VI A - DOOR FRAME INSTALLATION Apply sealant to the ends of the header and vertical glazing adaptor as shown infasten into place with #STT6 sc

1" GLAZINGSERIES 902 QUICK SET5 1/4" THERMAL FRAMINGPARTS IDENTIFICATION CHARTGLAZING STOP1/4" GLASS W/ 8583/8500HEAD CAN FACE9847GLAZI

VERTICAL MULLIONDPS 12/20021" GLAZINGC.O.C. DOOR HEADERUSE w/ DORMA RTS 88OR INTERNATIONALDOOR STOP FORDOOR STOP FORUSE w/ LCN 2030 C.O.C.C.O.C.

SECTION II B - PARTS IDENTIFICATION CHARTPAGE 6SERIES 902 QUICK SET 5 1/4" THERMAL FRAMING1" GLAZINGDESCRIPTIONPART NO.DESCRIPTIONPART NO.IN

DPS 7/2001SERIES 903 QUICK SETCAPTURED VERTICAL2 COLOR COVERUSE w/ 9476at HEAD and SILL CAN2 PC JAMBUSE W/ 95752 PC JAMBGLASS STOPUSE w/ 9575 & 85